Rachel Clark

• Phone: +61 2 9000 1234
• Email: rachel.clark@email.com
• Location: Sydney, Australia
• LinkedIn: rachelclarkforging

Summary

Over 9 years of experience in precision forging machine setup, operation, and tending for both metal and plastic components, with a proven ability to optimize production cycles and minimize material waste. Successfully reduced tooling changeover times by 15% at Precision Forgings Australia through meticulous planning and advanced machine calibration techniques.

Adept at interpreting complex technical drawings, performing routine and preventative maintenance on hydraulic and mechanical presses, and ensuring strict adherence to safety protocols and quality control standards in high-volume manufacturing environments.

Experience

Senior Forging Machine Operator, Southern Cross Forging Solutions -- Sydney, Australia

Mar 2018 – present

• Operate and monitor a range of hydraulic and mechanical forging presses, including upsetters and roll forging machines, for the production of automotive and aerospace components.

• Set up complex dies and tooling, performing precise adjustments to achieve dimensional accuracy within microns, resulting in a 98.5% first-pass yield rate.

• Conduct preventative maintenance and troubleshooting on forging machinery, reducing unscheduled downtime by 12% annually.

• Train and mentor junior operators on machine safety, operational procedures, and quality inspection techniques.

Forging Machine Setter & Tender, Precision Forgings Australia -- Newcastle, Australia

June 2014 – Feb 2018

• Responsible for the setup and operation of plastic injection molding and metal forging machines, ensuring optimal temperature, pressure, and cycle times.

• Interpreted engineering blueprints and specifications to select appropriate materials and tooling for various forging projects.

• Performed regular quality checks using micrometers, calipers, and go/no-go gauges, maintaining product consistency and reducing scrap rates by 10%.

• Assisted in the development of new forging processes, contributing to a 5% increase in production efficiency for specific product lines.

Education

TAFE NSW Ultimo, Advanced Diploma in Mechanical Engineering Technology (Fabrication) -- Sydney, Australia

Feb 2012 – May 2014

Skills

Forging Operations: Hydraulic & Mechanical Presses, Upset Forging, Roll Forging, Die Forging, Open-Die Forging, Closed-Die Forging, Induction Heating, Heat Treatment, Material Handling, Robotic Arm Operation

Machine Setup & Maintenance: Die Setting, Tooling Calibration, Preventative Maintenance, Troubleshooting, PLC Controls, CNC Operation, Machine Repair, Lubrication Systems, Hydraulic Systems, Pneumatic Systems

Quality & Safety: Dimensional Inspection, Micrometers, Calipers, Go/No-Go Gauges, Quality Control (QC), Statistical Process Control (SPC), WH&S Regulations, Lockout/Tagout (LOTO), Risk Assessment

Materials: Carbon Steel, Alloy Steel, Stainless Steel, Aluminum, Brass, Copper, Titanium, Various Engineering Plastics

Software & Technical: Technical Drawings Interpretation, CAD Software (Basic), Production Scheduling Software, Data Logging, Process Optimization